Unicore combines the high efficiency of a “wound type” core with the price and production benefits of “stacked” laminations. AEM Cores provides a large range of custom size single and three phase Unicores in a number of core types. Advanced machinery, software and production techniques consistently produce repeatable quality cores causing highly accurate and reliable cores and hence lower losses and material savings.
Each Unicore lamination is fully formed through the Distributed Gap Cores. The laminations are then stacked to form the core. The core could be used to create a transformer immediately, subjected to required losses, without any further processing. For the lowest possible, especially smaller cores, core loss, the Unicore should be annealed.
We are one of the leading manufacturers and suppliers of Unicore for various kinds of power distribution transformers in India. Unicore offered by us is really a wounded type transformer core which can be manufactured using high quality raw materials like silicon steel of various grades with grain orientation. This transformer core is created by stacking the Unicore lamination with the aid of efficient machines.
The Unicores provided by us are highly advantageous since it is highly flexible and does not require preset tooling. The core can be utilized for construction a transformer immediately, without the further processing. This Unicore ought to be annealed to attain less core loss when compared to cut cores and laminations. These cores can easily be assembled plus it highly increases the efficiency in the transformers. The load of those Unicores may range as much as 1500kg. The length, thickness along with other dimensions are made accurate and can also be custom specified.
We offer these Unicore in various shapes and sizes based on the requirements of our clients. This transformer core requires less maintenance and it is highly economical. These cores may be commonly used in various general purpose transformers and distribution transformers using the capacity ranging from 1000VA to 10000KVA. Customers can avail these UCM425 Unicore Machine in customized specifications and then in market leading prices.
High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to lessen their costs and improve their customer’s satisfaction. Basic and highly flexible core production – no mandrels or jigs needed, sizes are quickly and simply programmed to the consumer-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.
Every person Unicore lamination is fully formed or “folded” through the Unicore machine. The operator stacks these laminations to make the core. The core are often used to build a transformer immediately, without any further processing. For applications requiring the cheapest core loss, like distribution transformers, the Unicore should be annealed. An annealed Unicore may have losses 15-30 % lower (according to core size) than an un-annealed Unicore.
Various cores types and faces for reduced loss and magnetizing current. Core losses are lower than bonded and cut C & E cores, E&I and strip laminations. Core losses are similar to Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of how UCM425 Unicore Machine may be used yjgfnk reduce assembly time.
Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores could be supplied to minimize core cost. All common grades of GOSS can be processed from thickness .2 to .35 mm. Unicore sizes vary from .5 to over 1000 kg. Strip width may be from 20 to 300 mm. Window Length, Width and Build-Up are unlimited through the machine.
Short lead times and reduced inventories are possible because of rapid production methods. The versatility and suppleness offered by the computer controlled Unicore machine allows cores to be tailor-designed to suit specific applications. This brings about optimization and fine-tuning for individual applications causing increased efficiency and reduced costs.